Synthesis of histamine dihydrochloride

ABSTRACT

The invention disclosed herein relates to the preparation of pharmaceutical grades of histamine dihydrochloride using a two step non-enzymatic synthetic method. The invention disclosed herein describes the synthesis of histamine dihydrochloride by the non-enzymatic decarboxylation of histidine and the step-wise conversion of the decarboxylated product to the dihydrochloride salt form. The invention disclosed herein considers a final product of histamine dihydrochloride containing less than each of the following: 0.8% L-histidine HCl monohydrate, 0.1% individual chromatographic impurities, and 2% total impurities, to be acceptable for pharmaceutical use.

RELATED APPLICATIONS

[0001] This application is a continuation of U.S. patent applicationSer. No. 09/467,652, now U.S. Pat. No. ______, which claims priority toU.S. provisional patent application No. 60/113,933, both of which arehereby incorporated by reference in their entirety.

BACKGROUND OF THE INVENTION

[0002] Histamine is a compound possessing significant biologicalactivity mediated by pharmacological receptors. Histamine has long beencontemplated as a molecule having primarily negative biological effects.Recently, however, new uses for histamine as a powerful pharmaceuticalagent have come to light. For example, histamine has been used inconjunction with interferon-alpha to activate NK cells in the presenceof monocytes. See U.S. Pat. No. 5,728,378. To take full advantage of thetherapeutic properties of histamine, it is necessary to obtain largequantities of the compound in a pharmaceutical grade.

[0003] Histamine occurs widely in nature as a result of putrefactiveprocesses and a derivative, histamine dihydrochloride, is soldcommercially for use as a standard in assays and as a component incertain allergy diagnostic kits. The source of this histamine is often anatural one and as such contains a variety of contaminants that renderit unsuitable for pharmaceutical use. There are also synthetic protocolsfor the synthesis of histamine dihydrochloride known in the art.

[0004] Histamine dihydrochloride can be conveniently synthesized byexploiting the decarboxylation of histidine. Using this synthesispathway, histidine is decarboxylated and subsequently treated to formthe dihydrochloride salt form of the molecule. For example, Hashimoto etal., discussed the preparation of histamine using cyclohexenone as acatalyst for the decarboxylation of histidine. (Hashimoto, M., et al.,Chemistry Letters, 893-896 (1986)). The Hashimoto, et al., paperreported the isolation of histamine dihydrochloride at a 95% yield,using 2-cyclohexen-1-one as the catalyst, from the reaction involvinghistidine and 1% v/v of 2-cyclohexen-1-one in 10 parts of refluxingcyclohexanol (26 hours). The Hashimoto method also teaches the use oftoluene and HCl gas bubbled through the resulting decarboxylatedsolution to precipitate out and harvest the final histaminedihydrochloride product.

[0005] Attempts to reproduce the Hashimoto procedure to generatepharmaceutically pure amounts of histamine failed. Additional amounts ofthe catalyst were required to make the procedure operative and asubstantial number of impurities were present in the final product.Moreover, those impurities were difficult to remove. In view of theseresults, it was found that the Hashimoto procedure is an unsuitablemethod for generating large quantities of pharmaceutically acceptablehistamine.

[0006] The use of acetophenone as a catalyst for the decarboxylation ofhistamine has also been reported. We recreated the method described inthe Japanese patent to Akimasa, et al., patent, Japanese Patent No.05,255,204 (1983), and used 0.26 equivalents of acetophenone and 10parts of diethylene glycol as the solvent for the decarboxylationreaction. Although the Akimasa et al. method was far more efficient inconverting histidine to histamine, it failed to consistently yield apharmaceutical grade product. Like the final product using the Hashimotomethod, impurities were observed in the final product made using theAkimasa method during the HPLC analysis.

[0007] Although the conditions with acetophenone and diethylene glycollooked promising, there existed a problem related to the work-up. Bothhistamine free base and the dihydrochloride salt are readily soluble inwater, therefore, it was difficult to utilize any extraction techniqueto separate the product from the diethylene glycol solvent, which wasusually removed by a water extraction. Furthermore, the histaminedihydrochloride was also readily soluble in diethylene glycol, thus thedirect isolation by filtration was also impossible.

[0008] The reaction conditions of Takano et al., involving pentan-3-onewere also recreated. (Heterocycles, 6:1167 (1977)). The results fromthese experiments showed no improvement over the acetophenone conditionsdescribed above.

[0009] A consistent source of pharmaceutical grade histamine isrequired, especially in view of the new-found pharmaceuticalapplications for histamine. The standard methods used by the art whereinhistamine is purified from natural sources, fail to yield histamine of asufficiently high grade for pharmaceutical uses. Moreover, the syntheticmethods practiced in the art also fail to yield histamine of asufficiently high grade. Accordingly, there is a need in the art for animproved method by which to produce pharmaceutical grade histaminedihydrochloride.

SUMMARY OF THE INVENTION

[0010] The invention disclosed herein relates to the preparation ofpharmaceutical grades of histamine dihydrochloride using a two stepnon-enzymatic synthetic method. One embodiment of the invention is amethod for the synthesis of histamine dihydrochloride comprising:decarboxylating a L-histidine containing solution, whereby a histaminecontaining solution is formed in the absence of a decarboxylatingenzyme; forming a histamine monohydrochloride containing solution fromthe histamine containing solution; and forming a histaminedihydrochloride containing solution from the histamine monohydrochloridecontaining solution.

[0011] One aspect of this embodiment further comprises triturating thehistamine containing solution, for example, the histamine containingsolution can be triturated with a methylene chloride solution. Inanother aspect of this embodiment, the histamine monohydrochloridecontaining solution is formed by addition of an effective amount ofhydrochloric acid in an isopropanol solution. For example, the effectiveamount of hydrochloric acid is about 0.1 to 0.9 molar equivalents ofhydrochloric acid to histamine free base. In another example, theeffective amount of hydrochloric acid is about 0.6 molar equivalents ofhydrochloric acid to histamine free base. Still another aspect of thisembodiment further comprises the step of isolating a pharmaceuticalgrade of histamine dihydrochloride from the histamine dihydrochloridecontaining solution.

[0012] Another embodiment of the invention disclosed herein is a methodfor synthesizing a pharmaceutical grade of histamine dihydrochloridecomprising: decarboxylating a L-histidine containing solution, whereby ahistamine containing solution is formed in the absence of adecarboxylating enzyme; forming a histamine monohydrochloride containingsolution from the histamine containing solution; forming a histaminedihydrochloride containing solution from the histamine monohydrochloridecontaining solution; and isolating the histamine dihydrochloride fromthe histamine dihydrochloride containing solution.

[0013] In one aspect of this embodiment, the histamine dihydrochloridecontains equal to or less than each of the following: 0.8% L-histidineHCl monohydrate, 0.1% individual chromatographic impurities, and 2%total impurities.

BRIEF DESCRIPTION OF THE DRAWINGS

[0014]FIG. 1 shows a reaction method taught in the art.

[0015]FIG. 2 shows the method of the invention disclosed hereindiscussed in Examples 5 and 6.

DETAILED DESCRIPTION OF THE INVENTION

[0016] The invention disclosed herein relates to the preparation ofpharmaceutical grades of histamine dihydrochloride using a two stepnon-enzymatic synthetic method. The invention disclosed herein describesthe synthesis of histamine dihydrochloride by the non-enzymaticdecarboxylation of histidine and the step-wise conversion of thedecarboxylated product to the dihydrochloride salt form. The inventiondisclosed herein considers a final product of histamine dihydrochloridecontaining less than each of the following: 0.8% L-histidine HClmonohydrate, 0.1% chromatographic impurities (defined below), and 2%total impurities, to be acceptable for pharmaceutical use.

[0017] Synthetic methods of synthesizing histamine dihydrochloride knownin the art fail to yield product of a sufficient purity to be used as apharmaceutical compound. FIG. 1 shows a decarboxylation method taught inthe art. The method steps of the invention disclosed herein are shown inFIG. 2.

[0018] Prior art methods were used to generate histamine dihydrochloridefrom L-histidine starting material in an attempt to generatepharmaceutical grades of synthetic histamine dihydrochloride. Thestarting material was reacted with the prior art catalyst α-tetraloneand cyclohexane. After completion of the reaction, the sample was cooledand hydrochloric acid was bubbled into the solution to convert thehistamine free base into the dihydrochloride salt form. The precipitatethat formed was filtered, washed, and dried. The final product producedby the prior art method was found to contain an unacceptably high numberof contaminants.

[0019] The crude material produced using the prior art method had apurity of 92-94% with one major impurity at 3-5% and five to eight otherimpurities at ≧0.1%. Additional purification steps or recrystalizationswere performed and were substantially effective at removing most ofthese contaminants. Nevertheless, two unidentified impurities remainedat levels above 0.1%. These impurities eluted after the histaminedihydrochloride product and were referred to as chromatographicimpurities or contaminants. Thus, product made by this method wasunacceptable for pharmaceutical use.

[0020] In view of these results, a new procedure was designed tosynthesize histamine dihydrochloride of the desired purity. This newprocedure involved the decarboxylation of L-histidine (α-amino-4(or5)-imidazolepropionic acid (C₆H₉N₃O₂) to yield histamine. Followingdecarboxylation, the solution containing the histamine free base wastriturated with methylene chloride to precipitate the product. Theproduct was then filtered and washed. The filtered product wassubsequently treated with hydrochloric acid in isopropanol toprecipitate a crude histamine monohydrochloride salt. This product wasfiltered and isolated. The crude salt can be subsequently purified byrecrystalization techniques or it can proceed to the final modificationstep of the present method. Next, the monohydrochloride salt was treatedagain with a hydrochloric acid/isopropanol solution to generate thehistamine dihydrochloride form of the molecule. The final form of theproduct was then decolorized and washed. These steps, known asrecrystalization, can be repeatedly extensively to yield histaminedihydrochloride of pharmaceutical purity. All steps were performed undera nitrogen gas atmosphere. The purity of the final product was analyzedthrough a number of analytical methods including HPLC analysis.

[0021] The invention disclosed herein contemplates the use of a numberof catalysts or radical initiators to facilitate the decarboxylationreaction. An appropriate catalyst is one that will efficiently catalyzethe decarboxylation of histidine when that precursor compound is in aneutral solvent and heated for a number of hours to yield an acceptablypure final product. Electron-enriched ketones are preferred as they tendto reduce the number of impurities present in the final product. Forexample, a group of suitable catalysts comprises: benzoyl peroxide,2,2′-azobisisobutyronitrile (AIBN), 2-cyclohexen-1-one, acetophenone,4′-bromoacetophenone, benzophenone, p-nitroacetophenone,p-methylacetophenone, p-methoxyacetophenone,p-methylacetophenone/1-methyl-4-piperidone, andp-methylacetophenone/AcOH.

[0022] The decarboxylation reaction conditions promote thedecarboxylation of the starting materials while minimizing the formationof unwanted contaminants. The reaction conditions include conductingseveral method steps in the presence of an inert gas, for example,nitrogen. The reaction conditions further include conducting thedecarboxylation step at a range of temperatures between about 145 to170° C. Preferably, the reaction is carried out at a range oftemperatures from about 150 to 165° C., or at a range of temperaturesfrom about 160 to 165° C.

[0023] A number of solvents are contemplated for use in the inventiondisclosed herein. The solvents in which certain steps of the reactionare conducted may effect the reaction time which is required to catalyzethe decarboxylation of histidine. Solvents useable in the inventiondisclosed herein include: cyclohexanol, n-methlpyrrolidinone (NMP),di(ethyleneglycol), di(ethyleneglycol)methyl ether,2-methyloxyethlether, 1-butanol, methoxyethanol, cyclohexanol/NMP (in a3:1 ratio), dimethylformamide, and tetramethylenesulfone.

[0024] Another parameter of the reaction disclosed herein is the methodof creating the salt form of histamine by treating the reaction mixturewith hydrogen chloride. The impurity profile of the final product wasfound to be effected by the molar equivalency of acid added during theprecipitation of the monohydrochloride crude salt. It is possible tocontrol the extent of impurity formation by preparing a solution ofhydrogen chloride of a known concentration in isopropanol and treatingthe reaction mixture therewith.

[0025] A range of molar equivalents of hydrogen chloride (HCl) inisopropanol (ISA) may be used to practice the method of the inventiondisclosed herein. A range of about 0.01 to 2 molar equivalents may beused to create the salt form of histamine. Alternatively, a range ofabout 0.05 to 1.4 molar equivalents may be used. In another alternative,a range of about 0.1 to 0.9 molar equivalents may be used. In yetanother alternative, about 0.5 molar equivalents may be used. The ratioselected to practice the invention disclosed herein should result in theultimate generation of a final product with an acceptable level ofimpurities so that the final product may be used as a pharmaceuticalcomposition.

[0026] The concentration of the acidic solution used to create the saltform was not critical. For example, the concentration of HCI in ISA mayrange from about 6 to 9 N. However, the number of moles of acidintroduced is crucial to isolating a pharmaceutically acceptable gradeof the final product. The addition of too much acid causes impurities toprecipitate with the monohydrochloride salt that are extremely difficultto eliminate during the subsequent formation of the histaminedihydrochloride salt. The relationship between the method of saltformation and the generation of contaminants was not appreciated in theart.

[0027] Various co-solvents may be used during the addition of HCl inisopropanol to effect precipitation of the monohydrochloride salt formof the molecule (salt precipitation). Co-solvents useable in theinvention disclosed herein include: methylene chloride, cyclohexanol,toluene and tert-butyl methyl ether (TBME).

[0028] The ultimate purity of the final product is of particularconcern. Additional method steps to purify the final product are alsocontemplated. For example, recrystallization is a process of repeatedcrystallization in order to purify a substance. A number of solvents arecontemplated for use in this purification process. These solventsinclude: methyl chloride, 2-propanol, methanol, ethanol (ETOH),methanol/acetone, water, methanol/ethyl acetate, water/acetone,methanol/ethanol, water/methanol, methanol/hexane,water/methanol/acetone, methanol/methylene chloride, 2-propanol/ethanol,methanol/2-propanol, acetone/2-propanol, acetone/ethanol. From atoxicological viewpoint, a non-toxic solvent such as ETOH is preferred.

[0029] The presence of color in the various solutions obtained duringthe synthesis pathway was observed. Activated carbon may be added toremove some of the color before or as a step of the recrystallizationprocess.

[0030] The invention disclosed herein further contemplates the use ofderivitizing chemical reactions to assist in the purification ofhistamine dihydrochloride. Accordingly, it is contemplated that chemicalderivatives of various impurities would be made during the histaminedihydrochloride process of the invention disclosed herein to facilitatethe removal of those impurities. The creation of one such derivativeinvolves the addition of a tert-butoxycarbonyl group to a molecule ofinterest. Other modifying groups such as benzyloxycarbonyl groups (CBZ)are also contemplated.

[0031] The following examples discuss methods addressing thedecarboxylation of histidine as well as the isolation of the histamineproduct. Also discussed are methods of purification of the crudehistamine dihydrochloride product using multiple recrystallizationsteps. Charcoal mediated decoloration is also discussed.

[0032] The efficiency of various method steps as well as the purity ofthe final product may be analyzed using the methods desired below. Oneor more monitoring steps may be used to assay the efficiency of thedecarboxylation step. Alternatively, various assay methods well known inthe art may be used to analyze the purity of the final product. Anexample of such a monitoring step is the performance of thin layerchromatography (TLC), a procedure well known in the art, on variousreaction products. For example, reactions could be monitored using TLC(mobile phase: CH₃CN:H₂O:NH₄OH; 7.5:2.0:0.5; and ninhydrin spray). Thismonitoring step may be performed anytime after the decarboxylation step.

[0033] Particular embodiments of the invention are discussed in detailbelow. The following examples are for illustrative purposes only andshould not be interpreted as limitations of the claimed invention. Thereare a variety of alternative techniques and procedures available tothose of skill in the art which would similarly permit one tosuccessfully perform the intended invention.

EXAMPLES Preparation of Histamine Dihydrochloride

[0034] The following Examples discuss the synthesis of histaminedihydrochloride from the precursor compound L-histidine. Existinghistamine synthesis protocols, while capable of yielding histaminedihydrochloride, suffer from the limitation of producing an impure finalproduct. The Examples below discuss various improvements in histaminedihydrochloride synthesis and teach the preparation of apharmaceutically acceptable grade of histamine dihydrochloride.

Example 1 Preparation of 500 Grams of Crude Histamine Dihydrochloride

[0035] A method for the synthesis of a 500 gram sample of histaminedihydrochloride is described below.

[0036] A twelve liter (12-L), 4 necked, round-bottom flask equipped witha thermometer, mechanical stirrer, condenser and nitrogen bubbler wascharged with 7.5 L of cyclohexanol (the solvent), 750 grams ofL-histidine (the substrate) and 113 ml of acetophenone (the catalyst).The suspension was agitated in a nitrogen atmosphere that was maintainedthroughout the reaction.

[0037] The suspension was heated to reflux and maintained at thattemperature (150-165° C.) for a minimum of 40 hours. A small sample waswithdrawn for an in-process assay to determine the extent of histidinedecarboxylation. The suspension was cooled to below 80° C. and 1875 mlof toluene was charged. This mixture was further cooled to roomtemperature. The mixture was filtered through a Buchner funnel into afresh 12-L, 4 necked round-bottom flask.

[0038] The fresh flask containing the filtrate was equipped with athermometer, mechanical stirrer, hydrogen chloride trap and vacuum trap,and prepared for gaseous hydrogen chloride addition. With agitation, thesolution was cooled to below 10° C. Maintaining the batch temperaturebelow 20° C., a minimum of 441 grams (2.5 equivalents) of gaseoushydrogen chloride was charged. Upon completion of the hydrogen chlorideaddition, the resulting thick yellowish suspension was agitated at roomtemperature for one hour.

[0039] The suspension was again filtered through a Buchner funnel. Thefilter cake was rinsed with a mixture of 375 ml of cyclohexanol and 375ml of toluene, followed by two 750 ml washes of toluene and two 750 mlrinses of hexanes. The cake was dried on the filter with suction for aminimum of 30 minutes. The filter cake contained a substantial amount ofcyclohexanol which was removed through trituration.

[0040] The wet filter cake was charged to a 12-L 4-necked round-bottomflask equipped with a mechanical stirrer and nitrogen bubbler. Ethanol(ETOH) in a volume of 7.5 L was also charged. The suspension wasagitated at room temperature for 4 hours. The suspension was filteredthrough a Buchner funnel and the filter cake rinsed with 400 ml ofhexanes. The filter cake was dried in a vacuum oven at 60-65° C.overnight. The product of this method produced 504 of crude histaminedihydrochloride grams (a 56.6% yield) at 94.4% a/a purity determinedusing high performance liquid chromatography (HPLC). The product wasrecrystalized to improve the purity of the final product.

[0041] A 12-L, 4-necked, round-bottomed flask equipped with athermometer, mechanical stirrer, condenser, addition funnel and nitrogenbubbler was charged with the 503 grams of crude histaminedihydrochloride product synthesized above. Additionally, 4.5 L of ETOHand 200 ml of water were added to the reaction flask to dissolve thefilter cake. The suspension was agitated under a nitrogen atmosphere.

[0042] The suspension was heated to reflux. Maintaining the suspensionunder reflux, water was charged drop-wise to the suspension until mostof the solids were dissolved. The solution was cooled to below 75° C.The solution was charged with a mixture of 50 grams of NUCHAR SA(Westvaco, New York, N.Y.) and 50 grams of CELITE (J.T. Baker, Hayward,Calif.). This suspension was heated then heated to reflux and maintainedat that temperature for 0.5 hours. The suspension was cooled to 65-75°C. and then filtered through a CELITE bed into a clean, dry 12-L,4-necked, round-bottom flask. The filter cake was rinsed with a mixtureof 450 ml of ETOH and 50 ml of water.

[0043] The filtered solution was slowly cooled to room temperature withstirring overnight. The solution was further cooled to 0-5° C. for 2hours. At 0-5° C., the suspension was filtered through a Buchner funnel.The filter cake was washed three times with 200 ml of ETOH chilled to0-5° C. The filter cake was dried in a vacuum oven at 60-65° C.

[0044] After recrystallization, the final product was 299 grams, (a59.4% yield), at 99.1% a/a HPLC purity. The HPLC protocol is discussedin Example 7 below. Additional rounds of recrystallization wereperformed to increase the purity of the final product. However, twounknown impurities, (RRt 1.3, 1.5) were still present above the 0.1%threshold level after recrystallization.

[0045] Typically, the first impurity (RRt 1.3) was at 0.2-0.4% a/a andthe second impurity (RRt 1.5) at 0.5-0.6%. A second recrystallization ofthe sample discussed above reduced the impurity levels to 0.1-0.2% and0.4-0.5%, respectively. The impurities appeared to grow when the sampleswere reanalyzed after a number of days, indicating stability concernsfor the final product. Instability of the product might explain why thewet filter cake discussed above showed 99.9% a/a HPLC purity but only99.1% was obtained after the batch was dried. Subsequent treatments withdichloromethane or charcoal treatments were unable to remove theimpurities.

Example 2 Catalysts for the Decarboxylation of L-Histidine

[0046] In view of the results discussed above, a number of modificationsto the synthesis method were undertaken. These modifications sought toreduce the levels of the unknown impurities to an acceptable level. Onevariable examined concerned the nature of the catalyst used in thedecarboxylation reaction. A variety of other catalysts were examined,including acetophenone, to determine what role, if any, they play in theformation of the chromatographic impurities. Table 1 shows the catalystsused in this study. The catalysts were used at 0.3 equivalents. TABLE 1Survey of Decarboxylation Catalysts Reaction HPLC Purity (% a/a)Catalyst Time (h) Impurity #1 Impurity #2 Acetophenone (control) 21 4.54.0 4'-Bromoacetophenone 21 7.0 3.4 Benzophenone 21 14.5 2.9p-Nitroacetophenone 17 Decomposition Decomposition p-Methylacetophenone16 1.65 0.71 p-Methyloxyacetophenone 16 1.9 2.9 p-Methylacetophenone/7.5 3.0 2.4 1-methyl-4-piperidone p-Methylacetophenone/ 7.5 9.6 3.5 AcOH

[0047] The results in Table 1 indicate that p-methylacetophenone wassuperior to acetophenone at diminishing the level of impurities found inthe final product. In contrast, using p-methylacetophenone inconjunction with a base (1-methyl-4-piperidone) showed no improvement inthe level of impurity generation, while introducing an acid (aceticacid) considerably elevated the impurities found in the final product.Further, p-methoxyacetophenone offered an advantage over acetophenonewith respect to contaminant generation, but did not produce asignificant enhancement versus p-methylacetophenone upon isolating themonohydrochloride salt. The data suggest that catalysts with anelectron-deficient ketone exhibit an increase in the generation ofimpurities found in the final product, whereas electron-enriched ketonesshowed a decrease in impurity generation. Based on these results,acetophenone was replaced with p-methylacetophenone as the catalyst usedin the decarboxylation reaction of the invention disclosed herein.

Example 3 Methods of Producing Histamine Salt Forms

[0048] Another parameter explored, which concerned the generation ofacceptably pure histamine dihydrochloride, involved the molarequivalency of acid added during the precipitation of the crude salt. Itis one of the surprising discoveries of the invention disclosed hereinthat a reduction in the amount of contaminants present in the finalproduct is related to the amount of acid used to create the salt form ofthe molecule. In prior art procedures a quantity of 2.5 molarequivalents of hydrogen chloride (HCl) gas was introduced into asolution containing the decarboxylated histidine (histamine free base)to generate a crude dihydrochloride salt. The present Example examinesthe effect of adding a variety of molar equivalents of hydrochloric acidto the histamine free base solution by introducing the acid dissolved inisopropanol (ISA).

[0049] A variety of HCl concentrations were dissolved in ISA and testedfor their effects on the production of impurities. The synthesisprotocol was followed as described above except that 0.3 equivalents ofp-methylacetophenone with toluene as the co-solvent for the addition ofthe HCl were used. The HPLC protocol of Example 7 below was used todetermine the presence of impurities. The results of this range of acidconcentrations are listed in Table 2 below. TABLE 2 Equivalents of HCland Their Effect of Impurity Generation HPLC Purity (% a/a) MolarEquivalents Condensation of HCl/IPA Impurity #1 Impurity #2 Product 2(control) 2.5 2.35 22.0 1.4 2.0 2.1 6.5 0.9 0.55 1.15 2.1 0.5 0.06 0.830.45

[0050] The results shown in Table 2 illustrate how the amount of acidcharged to the solution containing the histamine free base dramaticallyaltered the level of the two impurities present in the product. Theobserved decrease was likely attributable to the impurities possessingless of a basic character than that of the histamine free base. As aconsequence, the histamine free base likely undergoes protonation firstfollowed by the impurities.

[0051] The use of 0.5 molar equivalents of HCl provided the mostfavorable results with regards to limiting the levels of impuritiesfound in the product. Under these conditions, the crude product isolatedwas the monohydrochloride salt as determined by titration for chloridecontent. Accordingly, to synthesize a dihydrochloride form of histamineof an acceptably high purity, an intermediate purification stepinvolving the intentional generation of monohydrochloride salt wasadopted. Using this method, however, it would be necessary to add anadditional equivalent of HCl in a later synthesis step so as to producethe dihydrochloride form of the molecule.

[0052] Additional experiments were performed to examine the effect ofsmall changes in acid concentration on product purity and yield. Theresults of these experiments are shown in Table 3. These results weretaken from products formed from a 100 ml reaction mixture with 0.3equivalents of p-methylacetophenone and CH₂Cl₂ as the co-solvent. Theselection of CH₂Cl₂ is discussed in detail in Example 4. TABLE 3 SmallVariations of Acid Equivalents and Their Effect on Product FormationCRUDE SALT FINAL PRODUCT HPLC Purity HPLC Purity (% a/a) (% a/a) HClYield Impurity Impurity Yield Impurity Impurity (eq.) % #1 #2 % #1 #20.57 43.3 0.05 0.14 57.7 0.03 0.07 0.67 50.6 0.06 0.17 61 0.05 0.10 0.7653.5 0.09 0.20 59 0.05 0.1

[0053] The equivalency window was narrowed to determine the effect thatrelatively small variation in the amount of acid had on the impurityprofile in the crude salt. The data shown in Table 3 support theprevious observation that a decrease in the quantity of acid chargedresults in a decrease in the amount of impurities found in the finalproduct, as well as a decrease in the yield. In future experiments 0.6molar equivalents of HCl versus the starting material was used. Forlarger amounts of product using larger amounts of starting material, theamount of acid required is 0.85 molar equivalents of HCl per mole offree base, as determined by assay. This amount of HCl calculatedrepresents approximately 0.6 molar equivalents versus the startingmaterial of L-histidine.

Example 4 Co-solvents for Use During Salt Formation

[0054] The next variable examined to improve the synthesis of histaminedihydrochloride concerned co-solvent used during the acid addition stepof the procedure. Previously, toluene was used as the co-solvent. Toexplore the possible effect of the co-solvent on the purity of the finalproduct, a variety of co-solvents were used in the precipitation step.As above, the purity of the resulting samples was assayed using the HPLCmethod described in Example 7. The results are shown in Table 4. TABLE 4The Effect of Methylene Chloride and Other Co-solvents on Final ProductPurity HPLC Purity (% a/a) Co-solvent % Yield Impurity #1 Impurity #2Toluene (control) 49.5 0.13 0.31 CH₂Cl₂ 45.9 0.10 0.15 TBME 51.9 0.330.51 None 43.5 0.12 0.18

[0055] The reaction conditions for the results produced in Table 4 werep-methylacetophenone present in 0.3 equivalents, 0.6 equivalents ofHCl/IPA and 5 parts of co-solvent for precipitation. The results inTable 4 show that methylene chloride provides superior results withrespect to impurity formation as compared to other co-solvents.

Example 5 Preparation of Crude Histamine Monohydrochloride

[0056] The procedure described below teaches the preparation ofhistamine monohydrochloride. A two liter (2-L), 3-necked, round-bottomedflask (the reactor) was equipped with a thermometer, mechanical stirrer,condenser and nitrogen purge system was charged with 1 L ofcyclohexanol, 100 gm of L-histidine and 25.9 ml of p-methylacetophenone.Cyclohexanol has a melting point of 22-22° C. and may require heating togenerate a liquid that can be transferred to the reactor. The suspensionhad a white coloration, with a temperature of between 20-25° C. and avolume of 1050 ml. The suspension was agitated in the presence of anitrogen atmosphere that was maintained throughout the reaction.

[0057] The suspension was heated to reflux (160-165° C.) and maintainedunder reflux for 30 hours. A small sample was withdrawn to determinewhat percentage of the starting material had been decarboxylated. Thesuspension should contain ≦1% a/a L-histidine. In the event of anincomplete reaction, continue heating the suspension at reflux for anadditional 3-5 hours and then resample. The formation of a clear,homogenous solution indicates the consumption of the starting materialand the completion of the decarboxylation reaction.

[0058] Once the reaction was complete, the suspension was cooled toabout 20-25° C. Then the reactor was charged with 300 ml of methylenechloride. This mixture was further cooled to room temperature. Themixture was filtered through a Buchner funnel into another 2-L 3-neckedround-bottomed flask. The first reactor was then washed twice with 100ml methylene chloride that was then used to rinse the filter. Thisfiltration step removed any residual L-histidine.

[0059] The second reactor containing the filtrate was equipped with athermometer, mechanical stirrer, addition funnel and nitrogen purgesystem. After the washing step and the re-establishment of the nitrogenatmosphere in the reactor, the filtrate was heated to 30-35° C. Analiquot of the solution was withdrawn and assayed for the content ofhistamine free base. The results from the assay were used to calculatethe amount of acid required to generate the monohydrochloride salt. Theamount of acid required was 0.85 molar equivalents of HCl per mole ofhistamine free base.

[0060] With vigorous agitation, 50.5 ml of a 7.65M HCl isopropanol(HCl/ISA) solution was added dropwise at a rate where the temperature ofthe solution did not exceed 40° C. Given the exothermic nature of thismethod step, addition of the HCl/ISA solution occurred over the time ofan hour. The resulting light beige suspension was allowed to cool to20-25° C. over 1 hour and agitated for a minimum of 2 hours. The 7.65 MHCl in isopropanol solution was prepared by bubbling 27.9 g of HCl gasinto 100 ml of isopropanol chilled to 5-10° C.

[0061] The cooled suspension was filtered through a Buchner funnel undera stream of nitrogen and the filter cake rinsed three times with 100 mlof a 1:1 methylene chloride/cyclohexanol solution. The filter cake wasthen washed three times with 100 ml of methylene chloride. Since themonohydrochloride salt was readily soluble in water, the humidity of thelaboratory may have an effect on the yield of the product. Therefore,exposure of the filter cake to moisture during the filtration step wasminimized by performing the operation under a stream of nitrogen.

[0062] The wet filter cake was then charged to a 1 L, 3-necked roundbottom flask equipped with a thermometer, mechanical stirrer andnitrogen purge system for methylene trituration. The solid was suspendedin 500 ml of methylene chloride and agitated for 1 hour under nitrogen.The methylene trituration assisted in the removal of residualcyclohexanol and enabled the product to be dried more effectively, aswas seen in the subsequent steps described below.

[0063] The suspension, under a stream of nitrogen, was filtered and thesolid material was washed twice with 75 ml of methylene chloride. Thefilter cake was dried in a vacuum oven at 55-60° C. for 16 hours.

[0064] Table 5 below shows the results of the method described in thisExample. This method was practiced three times and the product yieldsfrom each were compared. TABLE 5 Crude Yields of HistamineMonohydrochloride Experiment 1 Experiment 2^(‡) Experiment 3^(‡) Weightof Dry Solid^(†) 50.28 52.29 50.28 % Crude Yield 52.9 55.0 52.9

Example 6 Preparation of Histamine Dihydrochloride by Decarboxylation ofL-histidine

[0065] Example 6 shows a procedure for the synthesis of histaminedihydrochloride from the monohydrochloride precursor product producedwith the method of Example 5.

[0066] A one liter (1 L) three-necked, round bottom flask (the reactor)equipped with a mechanical stir bar, an addition funnel, a condenser, anitrogen purge system, and thermometer was placed in a heating mantle.The reactor was charged with 40 grams of histamine monohydrochloride, 32ml H₂O (distilled), and 280 ml of a 1× ETOH solution consisting of 99.5%ETOH and 0.5% toluene. A nitrogen atmosphere was maintained throughoutthe reaction as the histamine monohydrochloride salt was veryhygroscopic.

[0067] The next step of the method entailed the addition of a HCl/ISAsolution to convert the histamine monohydrochloride salt to thedihydrochloride form. To the reactor was added 41.5 ml of 6.85M HCl/ISAsolution (1.05 equivalents). As discussed above, the addition of theacid solution was exothermic, therefore, the acid was added over a 15minute time frame. During the initial stages of the acid addition, aclear solution was generated, however this quickly returned to a thickoff-white suspension after approximately 75% of the acid was introduced.

[0068] After addition of the acid was complete, the resulting thick,off-white suspension was heated to reflux (78-80° C.) in an oil bath.The solid matter in the suspension gradually dissolved to form an ambersolution. Once the solid matter was completely dissolved, the reactorwas removed from the oil bath. The reactor was then charged with NUCHARSA charcoal (2 grams) and CELITE (2 grams). This suspension was heatedto reflux for 25 minutes. Maintenance of temperature was important asthe product would precipitate at about 60° C.

[0069] The hot, black suspension was filtered through a bed of CELITEinto a fresh 1 L, 3-necked, round bottom flask equipped with amechanical stirrer and thermometer. The CELITE bed served as a barrierto prevent the flow of the charcoal through the filtering unit. Thefresh reactor had been pre-heated in an oil bath and the charging of thereactor also occurred in this oil bath.

[0070] The first reactor containing the reaction mixture was rinsedtwice with 40 ml of ETOH 1× solution at a temperature of 60-65° C. Thissolution was filtered and added to the filtrate produced above. Theaddition of the rinse volume produced some precipitate in the filtrate.The total volume of solution was then agitated by stirring at 60-65° C.for 30 minutes.

[0071] The suspension (histamine dihydrochloride) was then slowly cooledto 25° C. over 1 hour, and agitated at 20-25° C. for 2 hours and thencooled to 0-5° C. for 2 more hours. The suspension was then filteredunder a stream of nitrogen and the filter cake washed three times with40 ml of cold ETOH 1×. The filter cake was then weighed and dried in avacuum oven at 55-60° C. for 16 hours. The results of three differentexperiments converting histamine monohydrochloride to thedihydrochloride salt form are shown in Table 6. TABLE 6 Yields ofHistamine Dihydrochloride Experiment 4 Experiment 5 Experiment 6 Weightof Wet Cake 48.8 45.6 46.4 (grams) Weight of Dry Solid 34.9 33.3 33.6(grams) % Yield^(˜) 70 66.7 67.4

Example 7 An HPLC Method to Assay Identify and Determine Purity ofHistamine Dihydrochloride

[0072] This example discusses the use of HPLC to quantitate and identifyhistamine dihydrochloride and to quantitate related substances anddegradants in the final product. The method employed a complete HPLCsystem with gradient and UV detection capabilities. For chromatographicpurity determinations, a system containing a computerized dataacquisition system was utilized. Other equipment used included: a WatersSymmetry C-18, 5 μm, 4.6×350 mm column; an analytical balance with 0.01mg or 0.01 g resolution; volumetric glassware; and a column heater.Reagents and standards used included: a USP histamine dihydrochloridereference standard or equivalent; methanol, HPLC grade; acetonitrile,HPLC grade; 1-heptane sulfonic acid, sodium salt, Fisher Scientific(Pittsburgh, PA) HPLC grade or equivalent; sodium phosphate, monobasic,monohydrate, ACS reagent grade; D-, L-histidine monohydrochloride,monohydrate, (Sigma, St. Louis, Mo.); 1 N sodium hydroxide solution; 1 Nhydrochloric acid solution; purified water; and benzyl alcohol, ACSreagent grade or equivalent.

[0073] Two mobile phase buffers were prepared. Mobile Phase A (MPA)contained 0.02 M sodium phosphate monobasic and 0.005 M heptanesulfonicacid, pH adjusted to 3.0. Mobile phase B (MPB) contained acetonitrile(ACN)/methanol (MeOH): 20/15 (v/v).

[0074] Standards and samples were prepared for the assay andchromatographic purity determinations. The assay standards involved thepreparation of histamine dihydrochloride standard solutions at threeconcentrations, 0.88 mg/ml, 0.80 mg/ml, and 0.72 mg/ml. DL-histidinemonohydrochloride, monohydrate standards were prepared at 0.008 mg/ml.Similarly, assay samples were prepared in duplicate to contain 0.8 mg/mlof synthetically produced histamine dihydrochloride while limit ofquantitation (LOQ) solution was prepared at 0.0006 mg/ml of histaminedihydrochloride. The sensitivity of the method for Histamine has beendetermined to be 0.07% for the limit of quantitation and 0.03% for thelimit of detection. Photodiode array peak purity studies havedemonstrated the specificity for histamine.

[0075] Following preparation of the various standards and samples, theHPLC system was equilibrated. Once equilibrated, the flow rate from thewaste line was checked at the initial condition setting (i.e., 10% MPBat 1.5 ml/minute). The flow rate was 1.5 ml/minute±0.15 ml/minute. Awater blank injection was made after the system equilibrated tocondition the column prior to the start of the assay.

[0076] Once these preparations were complete, the resolution solution of0.7 mg/ml±0.1 mg/ml histamine dihydrochloride was injected. Theresolution “R” between a 1 mg/ml benzyl alcohol solution peak andhistamine peaks was calculated. Further, this process was repeated five(5) times and a standard deviation was calculated.

[0077] For the assay, a standard curve was generated. The standard checkwas performed every four to six sample injections and fell within thefollowing parameters: the tailing factor was not >2.0; the resolutionwas >1.5, the relative standard deviation of the histamine peakresponses was not >2.0%; and the correlation coefficient of the standardcurve was not less than 0.995.

[0078] To calibrate the chromatographic purity, a single injection ofthe resolution solution was made. The resolution “R” between benzylalcohol and the histamine peaks was calculated and so was the tailingfactor of the histamine peak. Since the resolution and tailing factorsmet the specifications, three consecutive injections of the LOQ samplewere performed.

[0079] The relative standard deviation for the three histamine peakresponses were calculated. In general, the tailing factor was not >2.0,the resolution was greater than 1.5, and the relative standard deviationof the histamine peak responses was not greater than 10%.

[0080] Since the above parameters were met, the final histaminedihydrochloride samples were tested. The operating parameters for theHPLC are listed in Table 7. The gradient parameters are listed in Table8. TABLE 7 Operating Parameters Flow Rate 1.5 ml/minute Injection Volume20 μl Detection 212 nm Column Waters Symmetry C-18, 5 μm, 4.6 mm × 250mm Column Temperature 50° C. Assay Concentration 0.8 mg/ml histaminedihydrochloride Run Time about 30 minutes Mobile Phase A buffer solutionMobile Phase B ACN/MeOH 20/15 (v/v)

[0081] TABLE 8 Gradient Parameters Time (min) % Mobile Phase B Flow Rate(ml/min) 0 10 1.5 20 30 1.5 21 10 1.5 30 10 1.5

[0082] Retention times:

[0083] histidine=approximately 3 minutes

[0084] histamine=approximately 12 minutes

[0085] Use of this analytical system provided the method required todetermine the purity of the histamine dihydrochloride sample produced inthe aforementioned examples.

Example 8 HPLC Analysis of Histamine Dihydrochloride Product

[0086] The histamine dihydrochloride products from Example 6 weresubjected to the HPLC analysis described in Example 7 to determine thepurity of the samples and to establish whether the final products metthe criteria of purity set for the method of the invention disclosedherein. For use as a pharmaceutical agent, the histamine dihydrochloridemust possess minimal chromatographic impurities. Individual impuritiesfound at levels above 0.1% a/a generally require toxicologicalqualification. Three lots of histamine dihydrochloride were generatedusing the methods of Examples 5 and 6. Their purity is described inTable 9. TABLE 9 HPLC Analysis Results Specification/ ExperimentDescription of Impurities Found Experiment 1 L-histidine HCl monohydrate<0.8% w/w; Not detected Individual chromatographic impurities <0.1% w/wImpurity #1 <0.05% w/w Impurity #2   0.13% w/w Total chromatographicimpurities <2.0% w/w;   0.2% w/w Experiment 2 L-histidine HClmonohydrate <0.8% w/w; Not detected Individual chromatographicimpurities <0.1% w/w Impurity #1 <0.05% w/w Impurity #2   0.10% w/wTotal chromatographic impurities <2.0% w/w;   0.2% w/w Experiment 3L-histidine HCl monohydrate <0.8% w/w; Not detected Individualchromatographic impurities <0.1% w/w Impurity #1 <0.05% w/w Impurity #2  0.06% w/w Total chromatographic impurities <2.0% w/w;   0.1% w/w

[0087] The results described in Table 9 show that the final histaminedihydrochloride product falls within acceptable standards set for theinvention disclosed herein. First, the level of Impurity #1 was found tobe below the limit of quantitation for the assay. Second, Impurity #2was found at levels slightly above the 0.1% threshold and will thereforebe qualified through toxicological testing. The specification level forimpurity has been established as <0.2% w/w. These results show that thesynthesis method of the invention disclosed herein provides a means tosynthesize a pharmaceutically acceptable form of histaminedihydrochloride. Conclusion

[0088] The invention disclosed herein describes a novel, non-enzymaticmethod for producing pharmaceutical grade histamine dihydrochloride. Onesignificant advantage of the method described herein is that it yieldshistamine dihydrochloride at a purity level higher than is otherwisepresently available.

[0089] Finally, the forgoing examples are not intended to limit thescope of the present invention, which is set forth in the followingclaims. In particular, various equivalents and substitutions will berecognized by those of ordinary skill in the art in view of theforegoing disclosure, and these are contemplated to be within the scopeof the disclosed invention.

What is claimed is:
 1. A method for the synthesis of histaminedihydrochloride comprising: forming a histamine monohydrochloridesolution by decarboxylating a L-histidine solution in the absence of adecarboxylating enzyme, and providing hydrogen chloride thereto; andforming a histamine dihydrochloride containing solution from thehistamine monohydrochloride containing solution.
 2. The method of claim1, wherein the histamine monohydrochloride solution is formed bytriturating the decarboxylated L-histidine solution.
 3. The method ofclaim 2, wherein the histamine monohydrochloride containing solution istriturated with a methylene chloride solution.
 4. The method of claim 1,wherein the histamine monohydrochloride containing solution is formed byaddition of an effective amount of hydrochloric acid in an isopropanolsolution.
 5. The method of claim 4, wherein the effective amount ofhydrochloric acid is about 0.1 to 0.9 molar equivalents of hydrochloricacid to histamine free base.
 6. The method of claim 4, wherein theeffective amount of hydrochloric acid is about 0.6 molar equivalents ofhydrochloric acid to histamine free base.
 7. The method of claim 1,further comprises the ste p of isolating a pharmaceutical grade ofhistamine dihydrochloride from the histamine dihydrochloride containingsolution.
 8. The method of claim 7, wherein the histaminedihydrochloride contains equal to or less than each of the following:0.8% L-histidine HCl monohydrate, 0.1% individual chromatographicimpurities, and 2% total impurities.
 9. A histamine dihydrochloridesolution prepared by forming a histamine monohydrochloride solution bydecarboxylating a L-histidine solution in the absence of adecarboxylating enzyme, and providing hydrogen chloride; and forming ahistamine dihydrochloride containing solution from the histaminemonohydrochloride containing solution.